Shrinkage porosity defects are cavities inside components which can cause material weakening and, if positioned on surface, can worsen aesthetic quality and corrosion resistance.
Zinc die casting process can have important advantages compared to other manufacturing process: for example can lead to major cost savings during production cycle, allows to create complex product shapes and is possible to eliminate unnecessary assembly operations combining multiple components into a single one.
Nowadays using technology software such as die casting simulation allows optimizing the whole production cycle. Today’s ever-changing international marketplace is highly demanding and challenging: using the newest tools from supplier side mean giving clients innovative solutions to reach their expectations. The following article will explain how to obtain consistent savings with die casting simulation.
Choosing the perfect zinc die caster is an important issue: this choice could determine the good or bad outcome of a product. In order to reach clients’ expectations is important to consider every production aspect: to organize it in the best way possible it is important to analyze the entire production process.
There are different types of suppliers that are involved in die casting process: the raw material producer, the toolmaker, the die caster, and experts of secondary operations. The most important supplier involved in the product design phase is the zinc alloys die caster. In fact the supplier should foresee in advance the casted product performance, its aesthetical requirements and its total costs.
Zamak die casters cannot be choose without a mindful analysis. Choosing the right supplier can be a tough issue: it is fundamental that zamak die casters are able to understand if die casting is the right choice for the production of the component requested, or instead advice the client to use another technology.
Die casting companies that use simulation tools can give important benefits to its customers. Using these simulation tools can allow to obtain an important saving in terms of money and time in different ways. In this article we are going to analyze benefits of simulation during the development of a new component or product.
In this post we are going to see how the involvement of zinc die caster supplier can lead to improvements in the diecast quality and from a cost point of view, thanks to the following activities: co-design, simulation and the choice of zinc.
The main benefits of using Zinc alloys are accuracy, machinability, thin wall capability, castability, dimensional stability, and joining feasibility. Zamak die casters should help their customers reduce manufacturing costs, which in that industry can be divided into three main fields: raw materials, labour and process.
The most important thing that a designer needs to consider before product design is to have an unlocked mind from usual and common mechanical processes. It is fundamental to point out that with high pressure die casting it is possible to create products without ordinary shapes and not to be bounded to customary morphology.
