Sectors
The range of Bruschi’s solutions: creativity and reliability that have their roots in Made in Italy.
The versatility of zinc and aluminum alloys and the flexibility of die-casting technology allow to obtain components for various industries of application and able to respond to different kinds of requirements: aesthetic, technical or functional. The components produced in Bruschi are part of everyday life, we turn to global markets by offering targeted and adaptable solutions to each production sector.
Sectors
Die casting is widely used in the automotive sector. Zinc alloys are chosen for their strength, ductility, and malleability—qualities hard to achieve with other metals. Zinc and aluminum components are used in many car parts, such as interior details, sunroof elements, mechanical parts, and components for steering and braking systems.
Electronics
Zinc and aluminum components for electronics are known for their performance and reliability. The material’s rigidity and anti-vibration properties make it ideal for both industrial and household applications. Its magnetic shielding and ability to support very thin walls also allow for efficient heat dissipation systems.
Zinc and aluminum parts used in electromechanical applications are designed to perform in demanding environments. Their resistance, hardness, and excellent surface—with electromagnetic shielding and anti-sparking properties—make them ideal for both functional and aesthetic uses in industrial systems.
In construction, zinc and aluminum are used in both traditional and high-tech applications. Common products include window and door elements, ventilation systems, and air conditioning components—valued for their strength and durability. In smart building and automation, these materials are ideal for electronic locks and automatic opening systems.
Small appliances and white goods
Zinc and aluminum’s fluidity enables the creation of complex shapes and detailed geometries, offering designers great creative freedom. A key advantage in this sector is the wide range of surface finishes available: liquid and powder coating, chrome plating, gold plating, and more. These treatments allow components to seamlessly blend into different décor styles.
Textile
Other Industries
We offer a vertically integrated approach to zinc and aluminum die casting, starting from the idea, to create the most functional products for our customers.
01. Co-Design
Our co-design service, developed in close collaboration with the customer, improves product design and functionality. By analyzing the entire production process, our team performs simulations that enhance both performance and efficiency—saving time and reducing costs.
02. Tool design and construction
With extensive experience in zinc and aluminum die casting, advanced simulation software, and close co-design with clients, Bruschi develops high-performance molds. These include innovative solutions like the vacuum valve—a technology first pioneered at Bruschi in 1983.
03. Die casting
Bruschi processes 6,500 tons of zinc and 2,000 tons of aluminum per year, producing over 110 million components using hot-chamber die-casting machines. Our deep knowledge of this technology enables us to manufacture parts with high detail, thin walls, and excellent surface quality—fully tailored to customer needs.
04. Mechanical Operations
Mechanical processes are an essential part of zinc and aluminum die-casting production. At Bruschi, custom automation and robotics projects significantly reduce production time, delivering ready-to-use components with no need for additional processing.
05. Painting & Chroming
Zinc and aluminum components offer great freedom in surface finishing. Their smooth, compact, defect-free surface makes them ideal for a wide range of treatments: liquid and powder coating, enameling, chroming, and more. Bruschi supports each client in selecting the best treatment for their project—whether functional or aesthetic.
06. AESI
Through our AESI division, Bruschi develops dedicated machines for specific mass production needs. With expertise in robotics, vision systems, pneumatics, dosing systems, coding, and induction heating, AESI meets even the most detailed technical requirements of projects worldwide.
07. Assembling
Bruschi manages every stage of the production process, from zinc and aluminum ingot to final delivery. Assembly is fully integrated into this process. We design and develop robotic and automated systems to reduce cycle time and provide finished, ready-to-ship products to customers around the globe.
