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Lighting

The fluidity of Zamak makes it possible to create complex shapes and geometries with a high degree of detail, a characteristic of the material that allows designers a great creative freedom. Another differentiating feature in this industry is the possibility of carrying out different types of surface treatments on the components: liquid and powder coating, chrome plating and gold plating just to name a few. In this way, the Zamak components for lighting can harmoniously integrate with the different styles and environments of furniture.

Driving or walking on the street every day, you only need to stop and look up to see the lamppost terminals made of die-cast aluminum alloy. However even indoors, die-cast aluminum is used to build spotlights where there is a need to withstand higher temperatures and dissipate heat better. Drawing on its extensive experience, Bruschi can guide customers in selecting the most suitable option

Lighting

The fluidity of Zamak makes it possible to create complex shapes and geometries with a high degree of detail, a characteristic of the material that allows designers a great creative freedom. Another differentiating feature in this industry is the possibility of carrying out different types of surface treatments on the components: liquid and powder coating, chrome plating and gold plating just to name a few. In this way, the Zamak components for lighting can harmoniously integrate with the different styles and environments of furniture.

Driving or walking on the street every day, you only need to stop and look up to see the lamppost terminals made of die-cast aluminum alloy. However even indoors, die-cast aluminum is used to build spotlights where there is a need to withstand higher temperatures and dissipate heat better. Drawing on its extensive experience, Bruschi can guide customers in selecting the most suitable option

Two technologies, two know-hows, two experiences, one company.

Cost savings
Our optimized processes and in-house capabilities allow us to reduce production costs without compromising on quality.
Fast results
We guarantee rapid project turnaround through streamlined workflows, advanced automation, and a dedicated engineering team.
Flexibility
From small batches to large-scale production, we adapt to your needs with scalable solutions and flexible manufacturing systems.

High quality

Certified processes, precision technologies, and strict quality control ensure consistently high standards in every product we deliver.

Two technologies, two know-hows, two experiences, one company.

Cost savings

Our optimized processes and in-house capabilities allow us to reduce production costs without compromising on quality.

Flexibility
From small batches to large-scale production, we adapt to your needs with scalable solutions and flexible manufacturing systems.
Fast results
We guarantee rapid project turnaround through streamlined workflows, advanced automation, and a dedicated engineering team.

High quality

Certified processes, precision technologies, and strict quality control ensure consistently high standards in every product we deliver.

Bruschi Journal

Stay updated with the latest trends in die casting, industry insights, and company events. Discover what’s shaping the future of zinc and aluminum foundry.

Bruschi brings Leonardo da Vinci’s Mazzocchio to life
Bruschi, commissioned by the Leonardo3 Museum – The World of Leonardo in Milan, has brought to life an extraordinary work inspired by Leonardo da Vinci’s […]
Bruschi completes merger with Sapre
We are pleased to announce that, effective December 1st, 2024, Bruschi will finalize its merger with Sapre, marking an important milestone in its growth strategy. […]
Thanks to all the participants in our webinar on the comparison between zamak and aluminum in die casting!
A heartfelt thank you to everyone who joined our webinar, “Comparing Materials in Die Casting: Advantages and Applications of Zamak and Aluminum.” It was inspiring […]
Services

We offer a vertically integrated approach to zinc and aluminum die casting, starting from the idea, to create the most functional products for our customers.

01. Co-Design
Our co-design service, developed in close collaboration with the customer, improves product design and functionality. By analyzing the entire production process, our team performs simulations that enhance both performance and efficiency—saving time and reducing costs.

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02. Tool design and construction
With extensive experience in zinc and aluminum die casting, advanced simulation software, and close co-design with clients, Bruschi develops high-performance molds. These include innovative solutions like the vacuum valve—a technology first pioneered at Bruschi in 1983.

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03. Die casting
Bruschi processes 6,500 tons of zinc and 2,000 tons of aluminum per year, producing over 110 million components using hot-chamber die-casting machines. Our deep knowledge of this technology enables us to manufacture parts with high detail, thin walls, and excellent surface quality—fully tailored to customer needs.

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04. Mechanical Operations
Mechanical processes are an essential part of zinc and aluminum die-casting production. At Bruschi, custom automation and robotics projects significantly reduce production time, delivering ready-to-use components with no need for additional processing.

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05. Painting & Chroming
Zinc and aluminum components offer great freedom in surface finishing. Their smooth, compact, defect-free surface makes them ideal for a wide range of treatments: liquid and powder coating, enameling, chroming, and more. Bruschi supports each client in selecting the best treatment for their project—whether functional or aesthetic.

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06. AESI
Through our AESI division, Bruschi develops dedicated machines for specific mass production needs. With expertise in robotics, vision systems, pneumatics, dosing systems, coding, and induction heating, AESI meets even the most detailed technical requirements of projects worldwide.

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07. Assembling
Bruschi manages every stage of the production process, from zinc and aluminum ingot to final delivery. Assembly is fully integrated into this process. We design and develop robotic and automated systems to reduce cycle time and provide finished, ready-to-ship products to customers around the globe.

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