Zinc
Why choose Zama
Zinc die-casting alloys, commonly called Zama or Zamak, possess numerous properties that make them ideal for applications in various sectors, from the automotive industry to fashion (jewelry, buckles), to tools and electronic components.
Thanks to their low melting point, they can be used in the hot-chamber die casting process, which ensures rapid production times and high yields. Furthermore, the high fluidity of liquid Zamak allows for the production of thin-walled components, resulting in significant production savings thanks to reduced weight, without compromising product functionality.
The ability to achieve small details and tight tolerances directly through die casting allows the production of finished parts without the additional costs of subsequent machining. This feature also allows for the creation of complex shapes, optimizing mold design and reducing the number of components required in a system, with significant advantages during assembly.
Although often complex, Zamak die casting molds withstand a high number of cycles, ensuring high production volumes.
From an aesthetic standpoint, die-cast Zamak offers a high-quality surface, suitable for numerous surface treatments, including galvanizing, painting, and special coatings.
Zamak is also recyclable, and its use helps reduce waste and the environmental impact of the production cycle.
Developing a new project requires ensuring the best possible material is used; Zamak is often compared to aluminum alloys.
Zinc
Why choose Zama
Zinc die-casting alloys, commonly called Zama or Zamak, possess numerous properties that make them ideal for applications in various sectors, from the automotive industry to fashion (jewelry, buckles), to tools and electronic components.
Thanks to their low melting point, they can be used in the hot-chamber die casting process, which ensures rapid production times and high yields. Furthermore, the high fluidity of liquid Zamak allows for the production of thin-walled components, resulting in significant production savings thanks to reduced weight, without compromising product functionality.
The ability to achieve small details and tight tolerances directly through die casting allows the production of finished parts without the additional costs of subsequent machining. This feature also allows for the creation of complex shapes, optimizing mold design and reducing the number of components required in a system, with significant advantages during assembly.
Although often complex, Zamak die casting molds withstand a high number of cycles, ensuring high production volumes.
From an aesthetic standpoint, die-cast Zamak offers a high-quality surface, suitable for numerous surface treatments, including galvanizing, painting, and special coatings.
Zamak is also recyclable, and its use helps reduce waste and the environmental impact of the production cycle.
Developing a new project requires ensuring the best possible material is used; Zamak is often compared to aluminum alloys.
Thanks to the use of advanced simulation software and the expertise gained over 75 years of experience, Bruschi’s technical staff is able to offer customers the most suitable material for both the product’s function and the cost-effectiveness of the process.
Thanks to the use of advanced simulation software and the expertise gained over 75 years of experience, Bruschi’s technical staff is able to offer customers the most suitable material for both the product’s function and the cost-effectiveness of the process.
Versatility, quality, speed: the main advantages of zinc die casting
Panic handle mechanism cover
Product Description: Cover
Dimensions: 145 x 52.7 x 37 mm
Function: Covers the mechanism of a panic exit device for security doors
Positioning accuracy during assembly.
We offer a vertically integrated approach to zinc and aluminum die casting, starting from the idea, to create the most functional products for our customers.
01. Co-Design
02. Tool design and construction
03. Die casting
04. Mechanical Operations
05. Painting & Chroming
06. AESI
07. Assembling
Bruschi Journal



