Services
Zinc and aluminum die casting services
We offer an integrated vertical approach to zinc and aluminum die casting, starting from the idea to create the most functional products for our customers
Complexity, competition and challenges belongs to the history of Bruschi: to the past, present and future.”
Paolo Rastelli, Bruschi CEO
Services
We offer an integrated vertical approach to zinc and aluminum die casting, starting from the idea to create the most functional products for our customers
Complexity, competition and challenges belongs to the history of Bruschi: to the past, present and future.”
Paolo Rastelli, Bruschi CEO
Co-Design
Our co-design service, developed in close collaboration with the customer, improves product design and functionality. By analyzing the entire production process, our team performs simulations that enhance both performance and efficiency—saving time and reducing costs.
Tool Design and Construction
With extensive experience in zinc and aluminum die casting, advanced simulation software, and close co-design with clients, Bruschi develops high-performance molds. These include innovative solutions like the vacuum valve, a technology first pioneered at Bruschi in 1983.
Die Casting
Bruschi processes 6,500 tons of zinc and 2,000 tons of aluminum per year, producing over 110 million components using hot-chamber die-casting machines. Our deep knowledge of this technology enables us to manufacture parts with high detail, thin walls, and excellent surface quality—fully tailored to customer needs.
Mechanical Operations
Painting & Chroming
Zinc and aluminum components offer great freedom in surface finishing. Their smooth, compact, defect-free surface makes them ideal for a wide range of treatments: liquid and powder coating, enameling, chroming, and more. Bruschi supports each client in selecting the best treatment for their project, whether functional or aesthetic.
AESI – Automation Engineering & System Integration
Through our AESI division, Bruschi develops dedicated machines for specific mass production needs. With expertise in robotics, vision systems, pneumatics, dosing systems, coding, and induction heating, AESI meets even the most detailed technical requirements of projects worldwide.
From automotive to electronics, lighting, and beyond—our zinc and aluminum components are everywhere.
Browse the menu below to see how die casting shapes innovation across industries.
01. Automotive
The most common sector for die casting, where zinc alloys offer strength and versatility.
02. Electronics
Ideal for anti-vibration, heat dissipation, and magnetic shielding.
03. Electromechanical
Suitable for harsh environments thanks to strength and electromagnetic shielding.
04. Buildings
05. Small appliances & White Goods
Combines aesthetics, durability, and cost-effective production.
06. Lighting
07. Textile
08. Others
Our foundries operate according to the highest industry standards, as demonstrated by the quality certifications we have obtained. A constant commitment to ensuring reliability, safety, and precision at every stage of the production process.
